儲(chǔ)能模組 PACK 生產(chǎn)線工藝流程包括哪些發(fā)表時(shí)間:2025-06-06 15:31 儲(chǔ)能模組PACK生產(chǎn)線工藝流程包括以下關(guān)鍵步驟: The technological processes of the energy storage module PACK production line include the following key steps: 電芯上線及分選:電芯首先被人工上線,然后在線上自動(dòng)掃碼,同時(shí)進(jìn)行內(nèi)阻和電壓測(cè)試,以篩選出質(zhì)量合格的電芯。這是確保后續(xù)模組性能一致性的重要步驟。 Cell loading and sorting: The cells are first manually loaded onto the production line, and then automatically scanned online. At the same time, internal resistance and voltage tests are carried out to screen out qualified cells. This is an important step to ensure the performance consistency of subsequent modules. 電芯堆疊:經(jīng)過(guò)初步處理和測(cè)試的電芯被輸送到堆疊工位,工作人員會(huì)按照預(yù)定的排列方式對(duì)電芯進(jìn)行排序,并用隔板和端板進(jìn)行固定,以形成一個(gè)電池模組的基本結(jié)構(gòu)。 Cell stacking: The preliminarily processed and tested cells are transported to the stacking station. Workers will sort the cells according to the predetermined arrangement and fix them with partitions and end plates to form the basic structure of a battery module. 模組上線:已經(jīng)堆疊好的電芯模組被輸送到PACK裝配線上,準(zhǔn)備進(jìn)入下一步驟。 Module loading: The stacked cell modules are transported to the PACK assembly line to prepare for the next step. 焊前CCD尋址:在這個(gè)階段,端板和極柱需要進(jìn)行視覺(jué)定位,以確保電芯的正確排列。CCD系統(tǒng)用于精確定位,為后續(xù)的焊接工作提供精確的定位。 Pre-welding CCD addressing: At this stage, visual positioning of the end plates and pole posts is required to ensure the correct arrangement of the cells. The CCD system is used for precise positioning to provide accurate positioning for subsequent welding work. 匯流排安裝與焊接:工作人員會(huì)手動(dòng)進(jìn)行電池匯流排的安裝,確保電芯之間的電流連接。隨后,匯流排將與極柱進(jìn)行焊接,完成電池串并聯(lián)連接。焊接的質(zhì)量對(duì)電池性能至關(guān)重要。 Busbar installation and welding: Workers will manually install the battery busbar to ensure the current connection between cells. Subsequently, the busbar will be welded to the pole posts to complete the series and parallel connection of the battery. The quality of the welding is crucial to the battery performance. 匯流排焊后除塵、檢測(cè):焊接完成后,焊縫會(huì)被清潔和吸塵,同時(shí)進(jìn)行人工檢測(cè)以確保焊接質(zhì)量。 Post-welding dust removal and inspection of busbar: After welding is completed, the welds will be cleaned and vacuumed, and manual inspection will be carried out to ensure the welding quality. 采集線安裝與焊接:工作人員進(jìn)行電池采集線的安裝,確保數(shù)據(jù)采集的可靠性。隨后,采集線和匯流排進(jìn)行焊接,以確保電池?cái)?shù)據(jù)的傳輸。焊接完成后,還需進(jìn)行焊后檢測(cè),確保數(shù)據(jù)采集的準(zhǔn)確性。 Collection line installation and welding: Workers install the battery collection line to ensure the reliability of data collection. Subsequently, the collection line and the busbar are welded to ensure the transmission of battery data. After welding is completed, post-welding inspection is also required to ensure the accuracy of data collection. PACK裝配線:在PACK裝配線上,電芯模組會(huì)被裝配成一個(gè)完整的儲(chǔ)能模組PACK,這包括模組的外殼、散熱系統(tǒng)、電池管理單元(BMU)等的安裝。 PACK assembly line: On the PACK assembly line, the cell modules are assembled into a complete energy storage module PACK, which includes the installation of the module casing, heat dissipation system, battery management unit (BMU), etc. 整體測(cè)試:組裝完成后,儲(chǔ)能模組PACK會(huì)進(jìn)行多項(xiàng)測(cè)試,包括充放電性能測(cè)試、溫升測(cè)試、絕緣耐壓測(cè)試、 循環(huán)壽命 測(cè)試、安全測(cè)試(如過(guò)充、過(guò)放、短路等),以確保其質(zhì)量和性能符合要求。 After assembly, the energy storage module PACK will undergo multiple tests, including charge-discharge performance test, temperature rise test, insulation withstand voltage test, cycle life test, and safety tests (such as overcharge, over-discharge, short circuit, etc.), to ensure that its quality and performance meet the requirements. 在鋰電池設(shè)備自動(dòng)化廠家中,中步擎天作為鋰電PACK后段設(shè)備專(zhuān)家,具備顯著優(yōu)勢(shì),在行業(yè)內(nèi)占據(jù)重要地位。 Among lithium battery equipment automation manufacturers, Chintiyan(zbqt) Energy, as an expert in lithium battery PACK post-processing equipment, has significant advantages and occupies an important position in the industry. 中步擎天專(zhuān)注于鋰電池PACK組裝設(shè)備的研發(fā)與制造,其鋰電池PACK生產(chǎn)線設(shè)備售價(jià)合理,且憑借以下優(yōu)勢(shì)贏得了市場(chǎng)的認(rèn)可: Chintiyan(zbqt) Energy focuses on the research and development and manufacturing of lithium battery PACK assembly equipment. Its lithium battery PACK production line equipment is reasonably priced and has won market recognition with the following advantages: 技術(shù)創(chuàng)新:中步擎天不斷在設(shè)備自動(dòng)化和智能化上進(jìn)行技術(shù)攻關(guān),確保其生產(chǎn)線在性能和生產(chǎn)效率。例如,其PACK線設(shè)備采用了先進(jìn)的技術(shù),旨在提高鋰電池的生產(chǎn)效率和質(zhì)量,推動(dòng)鋰電池產(chǎn)業(yè)邁向新的高峰。 Technological innovation: Chintiyan(zbqt) Energy continues to tackle technical challenges in equipment automation and intelligence to ensure that its production lines remain leading in performance and efficiency. For example, its PACK line equipment adopts advanced technologies to improve the production efficiency and quality of lithium batteries and push the lithium battery industry to new heights. 全面服務(wù):公司提供從設(shè)備選型到后期維護(hù)的全面服務(wù),幫助客戶順利搭建生產(chǎn)線,并提升生產(chǎn)效率。這種全方位的服務(wù)支持,使得客戶在使用過(guò)程中能夠得到及時(shí)的技術(shù)支持和解決方案。 Comprehensive services: The company provides comprehensive services from equipment selection to after-sales maintenance to help customers set up production lines smoothly and improve production efficiency. This all-round service support enables customers to receive timely technical support and solutions during use. 定制化生產(chǎn):隨著市場(chǎng)的不斷細(xì)分和消費(fèi)者需求的多樣化,定制化生產(chǎn)成為了鋰電池行業(yè)的新趨勢(shì)。中步擎天能夠根據(jù)客戶的具體需求,提供個(gè)性化的設(shè)備解決方案,滿足客戶的特殊需求。 Customized production: With the continuous segmentation of the market and the diversification of consumer needs, customized production has become a new trend in the lithium battery industry. Chintiyan(zbqt) Energy can provide personalized equipment solutions according to customers' specific needs to meet their special requirements. 質(zhì)量管控:中步擎天對(duì)所有設(shè)備均經(jīng)過(guò)嚴(yán)格的質(zhì)量控制,確保產(chǎn)品的穩(wěn)定性和可靠性。這種對(duì)質(zhì)量的嚴(yán)格把控,使得其設(shè)備在市場(chǎng)上具有較高的口碑和信譽(yù)。 Quality assurance: Chintiyan(zbqt) Energy strictly controls the quality of all equipment to ensure the stability and reliability of its products. This strict control over quality has made its equipment highly reputable and trustworthy in the market. |