儲(chǔ)能模組PACK生產(chǎn)線是什么水平,技術(shù)含量高嗎發(fā)表時(shí)間:2025-06-04 17:16 隨著全球能源結(jié)構(gòu)轉(zhuǎn)型加速,儲(chǔ)能產(chǎn)業(yè)迎來爆發(fā)式增長。據(jù)行業(yè)數(shù)據(jù)顯示,2025年全球儲(chǔ)能市場規(guī)模預(yù)計(jì)突破5000億元,其中儲(chǔ)能模組PACK作為連接電芯與系統(tǒng)集成的關(guān)鍵環(huán)節(jié),其生產(chǎn)線定制化需求正呈現(xiàn)三大特征:柔性化、智能化和標(biāo)準(zhǔn)化。本文將深入解析儲(chǔ)能模組PACK生產(chǎn)線定制方案的核心要素,為行業(yè)提供可落地的技術(shù)路徑。 With the accelerated transformation of the global energy structure, the energy storage industry is experiencing explosive growth. According to industry data, the global energy storage market size is expected to exceed 500 billion yuan in 2025, among which the storage module PACK, as the key link connecting the cell and system integration, has three major characteristics of customized production line demands: flexibility, intelligence and standardization. This article will deeply analyze the core elements of the customized solution for the storage module PACK production line and provide a feasible technical path for the industry. 儲(chǔ)能模組PACK生產(chǎn)線技術(shù)含量較高,整體處于較高水平,主要體現(xiàn)在自動(dòng)化與智能化程度、工藝精度與設(shè)備要求、系統(tǒng)集成與質(zhì)量控制、技術(shù)創(chuàng)新與可持續(xù)發(fā)展等方面,具體如下: The technology content of the storage module PACK production line is relatively high and is at a relatively high level as a whole, mainly reflected in the degree of automation and intelligence, process precision and equipment requirements, system integration and quality control, technological innovation and sustainable development, etc., as follows: 自動(dòng)化與智能化程度高:行業(yè)內(nèi)生產(chǎn)線自動(dòng)化率普遍達(dá)到80%以上,部分工序如模組堆疊、焊接等甚至可實(shí)現(xiàn)完全自動(dòng)化。通過引入先進(jìn)的機(jī)器人技術(shù)和自動(dòng)化控制系統(tǒng),生產(chǎn)效率大幅提升,智能化的生產(chǎn)管理系統(tǒng)能夠?qū)崟r(shí)監(jiān)控生產(chǎn)數(shù)據(jù),對(duì)生產(chǎn)過程進(jìn)行準(zhǔn)確控制,有效降低生產(chǎn)成本。 High degree of automation and intelligence: The automation rate of leading production lines in the industry generally reaches over 80%, and some processes such as module stacking and welding can even achieve 100% automation. By introducing advanced robotic technology and automated control systems, production efficiency has been greatly improved. The intelligent production management system can monitor production data in real time, accurately control the production process, and effectively reduce production costs. 工藝精度與設(shè)備要求嚴(yán)格:PACK線涉及多個(gè)高精度工藝環(huán)節(jié),例如電芯分選配對(duì)要求電壓檢測精度達(dá)0.1mV、電阻檢測精度達(dá)0.001mΩ,模組堆疊時(shí)極柱高度差需小于0.05mm,激光焊接拉拔力需大于1400N等。這些工藝參數(shù)對(duì)設(shè)備精度和穩(wěn)定性提出極高要求,需要采用高精度機(jī)械設(shè)備和自動(dòng)化系統(tǒng)保障生產(chǎn)質(zhì)量。 Strict process precision and equipment requirements: The PACK line involves multiple high-precision process links. For example, the cell sorting and matching require a voltage detection accuracy of 0.1mV and a resistance detection accuracy of 0.001mΩ. The height difference of the pole columns during module stacking needs to be less than 0.05mm, and the tensile force of laser welding needs to be greater than 1400N. These process parameters put very high requirements on the precision and stability of the equipment, and high-precision mechanical equipment and automated systems are needed to ensure production quality. 系統(tǒng)集成與質(zhì)量控制復(fù)雜:生產(chǎn)線需集成機(jī)械、電氣、熱管理、BMS等多個(gè)系統(tǒng),涵蓋模組組裝、Pack總裝、測試驗(yàn)證三大核心環(huán)節(jié)。通過實(shí)施嚴(yán)格的質(zhì)量控制體系,從電芯來料檢驗(yàn)到EOL測試的全流程監(jiān)控,確保產(chǎn)品符合高標(biāo)準(zhǔn)。例如EOL測試包含電氣性能、功能、氣密性等多項(xiàng)檢測,部分高端產(chǎn)線還采用X-ray或CT進(jìn)行內(nèi)部結(jié)構(gòu)無損檢測。 Complex system integration and quality control: The production line needs to integrate multiple systems such as mechanical, electrical, thermal management, and BMS, covering three core links of module assembly, Pack final assembly, and testing verification. By implementing a strict quality control system, the whole process monitoring from cell incoming material inspection to EOL testing ensures that the product meets high standards. For example, the EOL test includes multiple inspections such as electrical performance, function, and airtightness. Some high-end production lines also use X-ray or CT for non-destructive testing of internal structure. 技術(shù)創(chuàng)新與可持續(xù)發(fā)展并重:行業(yè)持續(xù)推動(dòng)技術(shù)革新,如采用多層結(jié)構(gòu)和熱隔離技術(shù)提升電池包安全性,引入數(shù)字孿生、AI質(zhì)檢等智能制造技術(shù)提升過程控制能力。同時(shí)注重環(huán)保節(jié)能,通過采用環(huán)保材料、清潔生產(chǎn)技術(shù)、水循環(huán)利用系統(tǒng)等措施降低環(huán)境負(fù)荷,實(shí)現(xiàn)可持續(xù)發(fā)展。 Emphasis on technological innovation and sustainable development: The industry continues to promote technological innovation, such as using multi-layer structure and thermal isolation technology to improve the safety of battery packs, and introducing intelligent manufacturing technologies such as digital twins and AI quality inspection to enhance process control capabilities. At the same time, it focuses on environmental protection and energy saving, and reduces environmental load through measures such as using environmentally friendly materials, clean production technology, and water recycling system to achieve sustainable development. 儲(chǔ)能模組PACK生產(chǎn)線選擇中步擎天的五大理由 Five Reasons to Choose Zhongbu Qingtian for Energy Storage Module PACK Production Line 1、技術(shù):擁有多項(xiàng)專利技術(shù),多項(xiàng)指標(biāo)靠前 1. Technology: Possessing multiple patented technologies and ranking high in multiple indicators 2、經(jīng)驗(yàn)豐富:已為100多家客戶提供設(shè)備和服務(wù) 2. Experience: Having provided equipment and services to more than 100 customers 3、價(jià)格優(yōu)勢:國產(chǎn)設(shè)備的價(jià)格,進(jìn)口設(shè)備的品質(zhì) 3. Price advantage: The price of domestic equipment and the quality of imported equipment 4、服務(wù)完善:從方案設(shè)計(jì)到售后支持的全生命周期服務(wù) 4. Comprehensive service: Full life cycle service from solution design to after-sales support 5、持續(xù)創(chuàng)新:研發(fā)投入占比超過8%,確保技術(shù)創(chuàng)新 5. Continuous innovation: R&D investment accounts for more than 8%, ensuring technological innovation 對(duì)于正在規(guī)劃或升級(jí)電池生產(chǎn)線的企業(yè)來說,中步擎天的儲(chǔ)能pack生產(chǎn)線和圓柱鋰電池生產(chǎn)設(shè)備無疑是值得考慮的選擇。其可定制化和智能化的特點(diǎn),能夠幫助客戶在激烈的市場競爭中贏得先機(jī)。 For enterprises that are planning or upgrading battery production lines, Zhongbu Qingtian's energy storage PACK production line and cylindrical lithium battery production equipment are undoubtedly worth considering. Their customizable and intelligent features can help customers gain a competitive edge in the fierce market competition. 新能源產(chǎn)業(yè)的快速發(fā)展為設(shè)備制造商帶來了巨大機(jī)遇,也提出了更高要求。中步擎將繼 續(xù)深耕技術(shù)創(chuàng)新,為客戶創(chuàng)造更大價(jià)值,推動(dòng)行業(yè)向更高效、更智能的方向發(fā)展。 The rapid development of the new energy industry has brought great opportunities for equipment manufacturers, but also put forward higher requirements. Zhongbu Qingtian will continue to focus on technological innovation, create more value for customers, and promote the industry to develop in a more efficient and intelligent direction. |